Vacuum Emulsifying Mixer
Vacuum Emulsifying Mixer is a type of machine that can be used in the laboratories for doing different experiments. It is a small compact equipment that comes with all the necessary features for emulsification and mixing of chemical products.
It can be utilized for a wide range of industries including daily chemical care products, paint and ink, nanometer materials, petrochemical, printing and dyeing auxiliaries, paper, pesticide and fertilizers, plastic & rubber, power electronics.
Benefits
The Vacuum Emulsifying Mixer is an excellent machine for making different kinds of creams & ointments. It works in a similar manner to a homogenizer but has many advantages that are not present in the latter. This includes a high degree of consistency and faster turnaround for the production of your product. This increases your sales, and reduces the rate of wastage that occurs during manual blending.
The main structure of the vacuum emulsifying mixer is made up of an emulsifying pot, a water pot, and a work frame. The components are sucked from the water pot and oil pot into the emulsifying pot through soft pipes, which is then mixed thoroughly in the rotor at a high shear under a vacuum state. The resulting emulsion has a stable structure that is ideal for producing viscous products.
This type of equipment has a knife-like scrapper inside the Sachet Filling And Sealing Machine tank that helps remove any material that is stuck to the mixing tank walls. This also increases the efficiency of the machine. In addition, the vacuum emulsifying mixer has a stainless steel construction that is resistant to corrosion. It can be used to blend a wide variety of liquids, including solvents, oils, and other chemicals.
Vacuum emulsifying mixers can handle various batch sizes, depending on the application. The largest ones can handle up to 3000 liters of product. This makes it a good choice for large companies that need to produce a lot of different products. The smaller ones can handle smaller batches, such as 20L to 30L.
These machines have a high degree of automation. They can be controlled via a PLC touchscreen and can record the data of each operation. This is a great feature for manufacturing businesses that need to meet quality standards, such as CIP (Clean-In-Place) and SIP (Sterilize-in-Place). In addition, the machine can operate at different temperatures for different applications.
A vacuum emulsifying mixer can also be used to make other types of products, such as paints and coatings. This is because the machine can work under pressure and vacuum, which can help produce a more uniform result. It is also more efficient than conventional mixers, as it can achieve the same results in less time. In addition, the machine is easy to clean and maintain. It can be cleaned with a cleaning solution and is also compatible with CIP and SIP protocols. It is suitable for use in a range of industries, from pharmaceuticals to food processing. The machine is designed Emulsifier Supplier to be safe for use with hazardous chemicals, and the product contact parts are made from 316L stainless steel. This is a durable material that does not corrode and can be sterilized easily.
Advantages
A vacuum emulsifying mixer is the best tool for making an oil and water emulsion. It combines high-shear mixing and homogenization, which makes it possible to make highly viscous emulsions and dispersions. It also comes with a vacuum function that can be used to remove air from the mixture, which makes it easier to get a uniform consistency. It can be used in a variety of industries, including cosmetics, pharmaceuticals, and food.
This machine is useful in transferring components from both the water and oil tanks to the emulsification plant. It can be operated manually or automatically depending on the type of product you want to make. It can help you save time and money by reducing waste and allowing you to produce more of your product. This is especially important when producing large quantities of product. In addition, it can reduce the amount of space needed to store your products.
Vacuum emulsifying mixers are ideal for making creams, lotions, and shampoos. They can also be used to create a wide variety of other industrial products, such as dyes and printing inks. They can even be used to make paint and other types of coatings. This makes them an ideal choice for manufacturing a wide range of products, from food to cosmetics and automotive coatings.
The benefits of using a vacuum emulsifying mixer include reduced production costs, higher efficiency, and better quality. In addition, they can improve the stability of emulsions and reduce the risk of product separation over time. This results in a longer shelf life for the finished product.
In order to use a vacuum emulsifying mixer, you must first clean the mixing tank and nozzles. Then, place the machine in a well-ventilated area away from children and pets. Be sure to test the machine in a small batch of your product before moving on to larger batches. This will ensure that you can handle the mixing process safely and effectively.
You should keep in mind that there are many factors to consider when creating an emulsion. The type of mixing, the speed and temperature, and the heating will all affect the final result. Moreover, you should avoid adding any immiscible liquids to your mix. This can cause clogging and other problems. It is important to choose the right temperature and speed for the mixing process to prevent these problems. To do this, you should read the instruction manual of your emulsifier. This will give you a better understanding of the mixing process and help you achieve better results. It is also important to choose the right location for your emulsifier, as it will be hard to move once it’s in place.
