The Benefits of a Pharmaceutical Packaging Machine
A pharmaceutical packaging machine is a vital part of the drug conveyance framework. The packaging makes the medication look attractive, enables good branding, and protects the product through its life cycle.
With the new digital top-loading machines from Schubert-Pharma, secondary packaging is perfectly matched to the process. This ensures a high-quality and reliable packaging result that meets all hygienic and regulatory requirements.
Capsule Filling Machine
Capsule Filling Machine is one of the most important machines in a pharmaceutical factory. It produces hard or soft gelatin capsules that are filled with pellets, powder, or liquid medicines. This machine is designed to be easy to clean and automatic packaging machine maintain, which reduces downtime and increases productivity. It is also made from stainless steel to promote hygiene.
The tamper and dosing disc are easily removable for cleaning and maintenance. This ensures accurate and precise dosage of medicine. In addition, the capsule feeding and orientation parts are 316L SS, which ensures product safety. The machine can also produce a variety of shapes and sizes of capsules, including those with a closed bottom.
Before the capsules are filled, the joined capsules are poured into the capsule delivery plate with multiple inward circular channels. Then the plate reciprocates up and down, which causes the capsules to enter the channels and get stuck in the spring pieces. Next, the long handle lifts all the capsule bodies and sets them aside in a tray. The capsules are then moved to the lock station, where they are pushed back into caps.
Blister Filling Machine
Blister packaging machines offer several features that help to improve efficiency, productivity, and consistency. These features include cameras, a vacant rankle cavity detector, temperature and movement discovery sensors, and an air cushion sealing mechanism. This helps to prevent the formation of air pockets between the blisters and ensures that they are sealed tightly.
The machine also includes a perforation station and an embossing station, which can print a code of letters and numbers on the sealed web or blister card. This helps to identify the batch number and expiry date of the product. Additionally, this type of machine offers tamper-evident features, which make it easy for the user to tell if the package has been opened.
These types of machines can be used to pack tablets, cases, suppositories, and more. They are ideal for use in medical facilities, as they provide a high level of protection against moisture, oxygen, and light. Blister packages can be made of aluminium or PVC, and they can feature a variety of shapes and sizes. They can be sealed with a layer of plastic to protect the contents from water, dust, and other contaminants.
Liquid Filling Machine
The pharmaceutical industry requires the use of efficient equipment to enhance production and increase profits. This is especially true for liquids. A well-designed machine can help you produce high volumes of quality, sterilized liquids that are shelf stable and don’t require refrigeration. It can also label drug containers so you have a complete list of ingredients and directions.
The best type of machine for your liquid packaging needs will depend on the size and shape of your bottles, viscosity of the liquid, production rate (containers per hour or minute), and automation level. You can choose from semi-automatic or fully automated machines. A fully automated machine can handle all steps of the process without human intervention, while a semi-automatic machine allows you to manually place your containers and activate the filling process.
Some liquid filling machines feature multiple heads and can be customized to increase accuracy and speed. They can also handle a wide range of container sizes and shapes. They honey packing machine are also able to work with low viscosity liquids. This helps improve product consistency and reduce costs.
Powder Filling Machine
Powder filling machines are perfect for packaging pills, granules and other products made of powder. They are also ideal for filling non-flowing powders and dry syrups in bottles. This type of machine is suitable for a wide variety of applications and is easy to operate and maintain.
The machine is equipped with a conveyor system that moves the container along with an auger that mixes and dispenses the powder. It also features a combination of sensors to ensure proper positioning and precise quantitative fills. The machine can be equipped with a PLC control system that makes it easy to set up and run. Lastly, it can be equipped with a weigh system that automatically weighs and documents the filled containers.
The machine has a high capacity and can easily handle a large number of containers. Its structure is made of stainless steel and meets all the requirements for hygienic processing of medicines. Its design is compact and can be placed in a small area. Its inlet and outlet are covered to prevent dust emission.
Bottle Filling Machine
Bottle filling machines come in a variety of styles and sizes, but they generally follow the same principles. They fill containers before sending them on to the next stage of production. They may be inline or rotary, and can incorporate a number of other devices, such as bottle unscramblers, capping machines, and labelers.
One of the most important features is that they can be adjusted for different products and container types. Liquid filling machines work on volumetric methods, while others use gravity or piston systems. They can also be programmed to automatically index and fill a particular combination of bottles.
The spouts on a bottle filling machine are spring activated, and must be strong enough to handle the pressure of a filled glass bottle. They can be set up for glass or plastic bottles, depending on the nature of the liquid being bottled. Other important features include a check weight machine, and a conveyor that moves the bottles between stages of production. The contact parts on this type of machine are usually made from stainless steel, and must meet cGMP standards.
