Sachet Filling And Sealing Machine
Sachet Filling And Sealing Machine is a flexible packaging system that can be adjusted to fit the specific needs of your clients. The equipment is capable of bag forming, fitment insertion, sealing, and filling.
Film rollstock is pulled by a transport belt, while registration sensors help to avoid drifting in the forming section. A sachet forming unit is then used to create the sachet shape.
Packaging Options
Sachet packaging machines come in a variety of sizes and styles depending on your industry needs. They can handle a wide range of materials and sizes ranging from granules to liquids. Some also offer auxiliary services such as an easy tear notch, color ribbon printing, and chained sachets.
You can also choose between a continuous motion or intermittent movement machine. This depends on how much output you need per minute. Typically, a continuous motion machine has a higher production capacity than an intermittent one.
The type of product you want to package will also determine which machine you should buy. You should consider the product specifications, whether it is in liquid or powder form, and your factory space availability. You should also think about other features that you might need Sachet Filling And Sealing Machine to add, such as an easy tear notch and a punch hole for wall display.
You will also want to know which sealing style you need. Liquid sachet machines use piston filler or pump filler, while powder and granule sachet machines use volumetric cup filler. Some machines can handle multiple sachet sealing styles, including 3-side seal, center seal, and 4-side seal. You should also make sure that the machine is designed to minimize dust generation during the sachet sealing process. Finally, you should find out how much maintenance the machine requires and what type of training and support is available.
Filling Methods
Sachet Filling And Sealing Machines can handle different types of products, sachet sizes and packaging styles. They are also designed to be flexible in their use so that you can cater to the needs of various clients. They are usually capable of printing dates, registration marks, logos and infomercials on the film that is used to make the sachet package. These machines can use either thermal ink or inkjet printers for this purpose.
After the sachet is printed, it moves to the sachet forming section. The sachet forming tube wraps the film around itself until its opposite ends meet to form what looks like a small tube. The sachet is then sealed at the bottom and vertical side using sealing jaws.
The sachet then moves to the filling station. Depending on the product type, a different filling method is used. For liquids, a Emulsifier Supplier piston or pump filler is used; for granules, a volumetric cup filler is used; and for powder products, an auger filler is utilized.
Once the sachet has been filled with the product, it moves to the sealing station where it is heat-sealed. If a sachet labeling unit is integrated into the machine, it labels the sachet with its product details prior to delivery. Some sachet packing machines also have cutting and labeling units that ensure the sachet is the correct size before it is delivered to your client.
Sealing Methods
Sachet packaging is a great option for products that need to remain in a hygienic state. Its short product exposure period reduces the need for preservatives, which means you can deliver your products to consumers in a fresh, hygienic state. Moreover, its compact size makes it easier to transport from one place to another. Additionally, sachets offer high storage capacity and occupy less space than plastic bottles.
The sachet-making process is comprised of three stages: forming, filling and sealing. Once the film is pulled into the sachet-forming tube, a set of jaws seals both the vertical and bottom sides of the pouch. Once the top of the pouch is sealed, the filling system takes over to dispense the desired amount of powder or liquid into each bag. This can be done using a piston or pump filler for liquids, and an auger filler for granules.
Once the filling is complete, the sachet is cut and deposited onto a collection conveyor. It then moves to a heat-sealing station, which uses horizontal jaws to seal the sachet. This creates a durable and strong seal, and ensures that no leaks occur.
The sachet is then inspected and rejected, if necessary, to ensure quality and consistency. The tensile tester clamps the edge of the seal between two plates/grippers and measures the force needed to separate the seal, which is indicative of the seal strength.
Maintenance
Sachet packaging machines make the process of creating sachets easier and more efficient. But like any machine, they need to be properly maintained in order to perform well. Performing daily maintenance checks will help you to catch any potential issues before they become major problems. For example, you should clean all of the sealing jaws and other parts of the machine with a non-abrasive cleaning solution to ensure that they are free from damage. You should also check the temperature and pressure settings to be sure they are accurate. Finally, lubricating the moving parts of the machine with food-grade lubricant will reduce their rate of wear and tear.
The type of product you’re packaging will play a significant role in determining the appropriate sachet packing machine. For example, powdered substances may require a different machine than liquids or granules. Similarly, the amount of product you’re packaging will influence the size and capacity of the machine.
Before you begin working on your machine, it’s important to shut off the electrical power and make sure that the machine is in a safe state. Next, you should clean the hopper and feeding chute with water to remove any dirt or debris. Once you’re finished, you should dry all of the surfaces of the hopper and feeding chute with a lint-free cloth.
