Sachet Filling And Sealing Machine
Sachet packaging machines offer a great solution for food products like oils, broths and powdered seasonings. They also work well for hardware and outdoor items like mulch, fertilizer and seeds.
After a sachet is sealed, conveyor clamps transport it to an air extractor, which removes the extra air from the package. Then, it goes on to a set of filling injectors.
Packaging
A sachet packing machine can pack a variety of different products in different shapes and sizes. It can also perform multiple tasks including forming, dosing, sealing and cutting. The machines are designed to be flexible and can meet the requirements of most clients. They can package powder, granule, liquid, paste, tablet/pill, cream and other materials into small packages with three-side, four-side or fin seals.
The packaging process begins with unwinding a roll of pre-printed film material from a core at the back of the machine. The film is then fed into a sachet former that creates the shape of the pouch. The machine then dispenses the desired amount of product into the sachet Sachet Filling And Sealing Machine through a filling system. This system may consist of a volumetric cup, a liquid pump or an auger filler.
Once the sachet is filled, it’s heat-sealed by a set of horizontal jaws. A sensor located inside the machine ensures that the heat seal is precise and consistent. After sealing, the sachet is passed to another set of conveyor clamps that close directly under the spout to prevent air from entering the sachet during transport.
Many sachet machines have indicators that help users monitor performance and detect problems. The indicators may be in the form of light bulbs or electric gauges and can alert operators to when the machine needs cleaning or is having a problem.
Filling
Sachets are flexible and can be used for a wide variety of products. They are also environmentally friendly and cost-efficient, as they only expose a small proportion of the product to air and water, which reduces the use of preservatives. Additionally, sachet packaging is recyclable and saves energy.
When purchasing a sachet filling and sealing machine, consider the type of production you want to do. Look for a machine that can produce different sizes and shapes to accommodate your client’s needs. It should be easy to operate and have a user-friendly color touch screen human interface.
Some machines can perform fitment insertion, sealing and filling all in one unit. This can help you save space in your factory. These machines also have a lower power consumption than continuous motion machines.
This machine can be equipped with a weighing system, cup/volumetric filler, auger filler, or piston pump based on the type of product you are packing. It can make a three-side or four-side sealed sachets.
It can also be fitted with a printer for adding labels and a punch hole for wall display. These add-ons can increase the appeal of your packaging. They can also increase your customer’s satisfaction by making it easier for them to open and store the sachets. This, in turn, will improve your sales and revenue.
Sealing
Sachets allow you to package products in small amounts. This reduces the amount of product that is exposed to air, and can significantly increase shelf life. It can also reduce the need for preservatives, which saves you money. You can use sachets to package any liquid, including sauces and syrups.
A sachet packing machine can accommodate various sachet sizes and styles. To change the size Emulsifier Supplier or style, you can simply adjust the machine settings. The machine can even do this automatically if it is equipped with a weight-based system. This system uses a volumetric cup, a pump, or an auger to weigh the contents of each sachet. This ensures that each sachet is correctly filled and contains the same quantity of product.
Film moves from a reel through the film transport belt to a sachet-forming tube. It is sealed at the base and at the converging ends using a set of horizontal jaws that heat-seal the sachet. You can add a printer to the machine to print dates, registration marks, logos, and infomercials on the bag.
Synda automatic sachet filling machine is designed to fully automate the process of sachet making, measuring, sealing, printing of date, cutting and counting. It can produce up to 28800 sachets per hour and has an adjustable multi-lane design. The machine has a PLC touch screen and can be configured with different languages, heating temperature, and bag lengths. The machine also features a film pulling device to control bag length precisely.
Cutting
Sachet packaging machines are able to produce 30-60 sachets per minute. These sachets can then be further consolidated into boxes for transport to warehouses or consumers. These machines also have the ability to pass through various quality control tests, such as metal detectors and x-ray machines.
Once the film is pulled from the reel, it moves downward into the bag forming area and is shaped around several forming tubes. These tubes are set at different widths depending on the sachet size that is required. This sachet forming process is known as “punching”.
Next, the top of the sachet receives a vertical seal. A filling system then releases granular, liquid, or powder contents into the sachet through a volumetric cup, a pump, or an auger filler. The sachet’s base and its converging ends are then sealed by a series of horizontal jaws.
When purchasing a sachet machine, consider the following: 1. Machine versatility; flexible sachet packing machines give leeway for producing multiple types of bags. 2. Your production requirements; think about the number of sachets you want to produce every minute and if you require a high-quality seal. 3. Product specifications; consider if your products are in a liquid or solid state and whether you need a specialized pouch shape. 4. Space available at your factory; The size of your factory will determine the amount of production that can be achieved.
