Sachet Filling And Sealing Machine
Sachet Filling And Sealing Machine can be used to pack a wide range of powders and liquids. Its bag forming, quantitative measuring, sealing and printing processes are all automated.
Sachets can be printed with key information, such as ingredients lists and use-by dates. This allows for better product quality and increased consumer safety.
Filling
Sachet packaging machines allow you to create sachet-style packages that are ideal for liquids and creams. The machines can fill, seal and print your product all at once. These machines are versatile, affordable, and easy to operate. You can also customize them to include auxiliary services such as easy-tear notches and color ribbon printing.
Sachet filling and sealing machines work by directly making bags from film materials that are pulled down from reels. These machines can automatically complete metering, bag-making, cutting, sealing, coding, and photoelectric tracking. They are also capable of producing three-sided, center, and four-side seal sachets.
The sachets are then sealed to protect the contents of your product and extend its shelf life. The small size of sachets limits product exposure to air and water, which reduces degradation and allows you to use fewer preservatives. They are also easy to store and transport.
Sachets are attractive to consumers because they are lightweight and easier to open than jars or bottles. They also provide more convenient packaging options for food production, pharmaceuticals, cleaning agents, and cosmetics. Sachets are biodegradable and help businesses to be eco-friendly, reducing waste and greenhouse gases. This is especially helpful for businesses that ship their products to customers across long distances. After the sachets are filled, they can be cooled to keep them fresh until they reach the consumer.
Sealing
This machine can produce a variety of sachet styles, including 3-side seal sachets. It can also make a center spout doypack or zipper doypack, or a four-side seal sachet. It can automatically complete bag forming, metering, filling, sealing, coding and cutting actions. It also features photoelectric tracking, which makes it easy to operate and maintain the machine.
The sachet-making process starts with the film material being pulled from the reel by conveyor belts. This is typically made of polyethylene, cellophane, or paper laminates depending on the industry preference. A pair of sharp sealing jaws then grab the film and move it downward into a sachet forming area.
Once the sachet is formed, it’s sealed Emulsifier Supplier with heat from the sealing unit. A Sachet Filling And Sealing Machine barcode or expiry date can be printed using an ink-jet printer located inside the machine if required by your business.
The sachets are then passed to another set of conveyor clamps, which close over the spout and prevent air from entering the pouch. The sachets then move to an air extractor, which vacuums out the excess air from the bags. This is the final step before they are cut and delivered to your packaging station or container. The sachets can then be shipped out to your customers. They may need to pass through additional quality control measures, such as check weighers or metal detectors.
Printing
Once the sachet is filled, it is sealed with heat to keep out air and moisture. This helps prevent rancidity in food products and spoilage of chemicals. This step also allows for a higher degree of accuracy. Some machines may also require the sachet to be printed with batch number, date, or other information. This can be done in the same step as filling, or it can be done separately.
Sachet packing machines can be customized to produce a wide range of sachet shapes and sizes. They can make 4-side seal sachets, 3-side seal sachets, and center seal sachets. They can also be used to produce flat and stick packs, which are ideal for packaging granular products. They can also be equipped with a variety of options, including easy tear notches and color ribbon printing.
The sachet machine is designed to automatically complete the processes of bag forming, quantitative measuring, and sealing. The film is fixed on the conveyor belt, and the sachet-forming machine makes a 3-sided or 4-side seal. It can also be equipped with a chained sealing system, which is great for packaging a large quantity of small sachets.
Once the sachet is sealed, it passes through a series of brake rollers to ensure that it stays centered on the conveyor belt. This helps maintain constant tension, which will make the cutting and sealing process more accurate. The sachet is then cut by a sharp knife and is ready to be delivered.
Cooling
A sachet packing machine is a versatile piece of machinery that can do multiple tasks including bag printing, fitment insertion, sealing, and filling. It is a highly efficient packaging machine that produces quality and precise pouches for various industrial products. Sachet packaging machines are flexible, making them an excellent choice for large-scale operations.
To begin the process, the sachet packaging machine unwinds a roll of pre-printed film material from its core. The film is then fed into a bag-forming cube that automatically performs metering, sealing, and coding. The process is extremely quick, allowing you to produce hundreds of sachets per minute.
The finished sachets are then cooled down to preserve the integrity of the product and to ensure that it stays fresh for a long time. The sachets are then ready to be distributed to consumers. Sachets can be filled with a wide variety of substances, including food items and chemicals. This type of packaging is perfect for household cleaning products and pharmaceutical powders.
Depending on your business needs, you can also choose from a range of different sachet shapes and sizes. You can get 4-side seal sachets, center seal sachets, and flat or stick packs. The machines can also accommodate varying production speeds to suit your requirements.
