Floor Decking Roll Forming Machine
The floor decking roll forming machine is a modern, pre-eminent solution for concrete floor work. It replaces traditional formwork and shortens working duration by 3 times.
A floor decking roll forming machine produces a corrugated profile sheet that is extremely durable and adheres well to concrete. The flooring produced is suited for high buildings, car parks, stadiums, and shopping centers.
Corrugated Steel Decking
Corrugated Steel Decking is a type of metal sheeting used in the construction of roofs, floors and other structural elements. It’s also commonly referred to as “wrinkly tin” or “metal decking.”
This type of metal is a structural material that can be used for a variety of projects, including mezzanines, roofs and flooring systems. It’s also a great choice for industrial buildings that require durable protection from physical impacts and other contaminants.
It’s a lightweight material that yields a slim profile while providing a strong structure. This makes it ideal for building mezzanines, warehouses and other multi-story structures.
Unlike traditional concrete slabs, which require form work and support props, floor decking allows for less cement and reinforced steel, saving costs during construction. It’s also easier to erect and disassemble.
As a result, it’s an ideal option for any type of construction project. It also enables workers to work more safely without having to be tied down by shuttering and other supports.
Another benefit of floor decking is its strength, which can be compared to that of concrete slabs. It can be made stronger cable tray roll forming machine by combining it with other materials, such as concrete and metal panels, to create composite slabs that are both flexible and able to withstand large amounts of load.
This kind of deck can be fabricated from different types of galvanized steel, such as G-30, G-60 and G-90. The galvanized coating ensures a long service life.
Moreover, it is highly corrosion resistant, making it the perfect material for outdoor use. This is why it’s frequently used for roofing, floors and other structural features in buildings.
It’s a structural element that can be a great alternative to conventional concrete slabs and other materials, especially in areas where land prices are at a premium. It’s also an excellent option for large-scale commercial and residential buildings.
Its unique design and fabrication maximizes the properties of the steel to produce a high strength-to-weight ratio, which results in lower erection and material handling costs, while maintaining its durability. It also comes with a variety of profiles to suit the specific needs of the project.
Versa-Dek
The Versa-Dek metal decking system is ideal for use in mid-rise residential structures. It provides the thinnest total floor depth, reducing story height while maximizing ceiling height. It is non-combustible and is fire-resistance rated up to four hours without protective coverings such as gypsum or spray-on materials.
Versa-Dek is a dovetail-shaped roof and floor deck that blends structural metal decking with an architectural ceiling. It’s a versatile product that can carry the load requirements of your structure while still offering a sleek, modern, and finished look.
Architects and engineers choose Versa-Dek because it combines the aesthetic appeal of metal with a robust composite system that supports gravity loads between the structural members. It has a wide range of sizes and profiles to accommodate all kinds of interior and exterior designs.
Its versatility helps architects reduce the amount of material needed to cover a project, which lowers costs. It also can be used to build long spans, making it ideal for multi-story buildings.
For example, San Francisco-based Project Frog uses Versa-Dek to create a building shell that lets its bones remain visible to save money on lay-in ceiling tiles. It’s a design solution that addresses sustainability, acoustics, and aesthetics while also allowing for flexible learning methodologies.
The West Hall expansion at the Las Vegas Convention Center is another example of how Versa-Dek can be applied to a large scale project. It features 328,000 square feet of column-free exhibit space with a 42-foot ceiling height. It’s topped with a ribbon roof that stretches from the main exhibit hall to Paradise Road on the east side of the complex.
W&W Steel Erectors erected the complex’s truss frame in phases, first creating a horseshoe-shaped perimeter around the building and leaving the center open. Then, long-span trusses were erected across the opening of the horseshoe from front to back.
To stabilize the structure, W&W Steel Erectors installed Versa-Dek dovetail roof deck panels from front to back as trusses were completed. Fowler says the dovetail roof deck was perfect for the space’s wide-open configuration and was cost-effective to install.
Dovetail Joint
Dovetail joints are a traditional wood joint that has many advantages over other types of joinery. They are strong, aesthetically appealing and easy to cable tray roll forming machine assemble. They also require a high level of skill to create.
A dovetail joint consists of two pieces of wood that are interlocked by pins that slide into spaces between the tails on one piece of wood. The pins and tails are made of different woods, but they must be the same width.
This allows the woodworker to build a joint that has an excellent, dense gluing surface. The crenelated ends of the pins help to add to this strength, making it an ideal choice for attaching drawer fronts to drawer cases.
Another advantage of a dovetail joint is that it resists racking (bending) in the same way as a solid joint. This makes it great for attaching a drawer front to the case of a drawer that will be under heavy stress from being pulled open and shut frequently.
While a through dovetail is the most commonly used joint, there are other variations of this type. One of these is a half-blind dovetail, which hides the pins and tails so that they cannot be seen from the front of the workpiece.
Often used in high-end upscale woodwork, this joint provides the same strength as a through dovetail while being completely hidden from the outside of the workpiece. This makes it a very popular choice for cabinetry and other upscale pieces where it is important to show off the quality of the wood.
To make a dovetail joint, start by marking out the tails on one of the pieces of wood. You’ll need to use a marking gauge to cut the cross-grain baselines on the wood. There are a few popular options for marking gauges, but be sure to get one that has a knife edge.
HG Series
The HG Series floor decking roll forming machine is a special piece of equipment for the flooring production industry. It features uncoiler and coil sheet equipment, roll forming system, post-cutting ability, controlling system, hydraulic station, and supporter table.
The equipment is designed for high volume production and offers the advantages of a single source supplier and a low power consumption. It is also highly efficient, saving customers time and money.
HG Series floor decking roll forming machines are ideal for use in the construction of multi-story buildings, commercial spaces, and even stadiums. They are able to produce metal decks that have the strength of steel and the flexibility of concrete. They are also a cost-effective way to build floors, which is a major benefit for architects and building owners alike.
In addition to their impressive performance and efficiency, the HG Series machine is also a greener option for flooring production. Using an energy-efficient motor and a greener design, it can save up to 30% in fuel costs while still producing a durable and attractive product.
Another great feature of the HG Series machine is its computer-controlled bending. This process involves a series of weighted and carefully positioned rollers that press and form metal sheets into ribs.
This technology is not available on any other roll forming machine. The HG Series is the only one that can achieve this feat.
Besides its obvious benefit of reducing energy consumption, the HG Series is also designed to reduce costs associated with maintenance and servicing. Its centralized, modular structure allows it to be operated from anywhere in the plant and its inbuilt sensors ensure the most accurate bending of metal sheets.
Using the latest and most advanced technology, the HG Series combines mechanical, electrical, and hydraulic systems into an organic whole. This allows for a higher level of precision and a more efficient and sustainable approach to forming the steel decks that are important for structurally sound floors.
