Why Invest in a Pouch Packaging Machine?
A pouch packaging machine can help your business package a wide variety of liquid and powder products. They can also create pouches with spouts for convenient pouring.
A registration photo-eye scans the film, which controls pull-down belts that keep the film in contact with a forming tube. This prevents any shifting while sealing the pouch.
Filling & Sealing
A pouch packaging machine can pack a variety of foods and non-food products into premade pouches. These machines can handle granules, liquids, pastes, and even soups in stand-up bags with zipper or corner spouts. They can also seal side gusset pouches and contour pouches.
Once the film is fed into the machine, it travels over a tube-shaped forming section of the machine where a registration photo eye sees a registration mark printed on the film and controls pull-down belts to maintain contact with the film. This keeps the film positioned correctly so it will be cut and formed into a bag in the correct spot.
Next, a piston filler pumps in your product into the prefabricated flat pouch. Then, the pouch is cooled by a sealing bar so the heat sealant layers bond together and form a strong and durable seal that will keep your product fresh and safe.
Once the pouch is sealed, it’s discharged from the machine onto a conveyor that transports it to downline equipment like check weighers, x-ray machines, case packing machines, and so on. Pouch packaging machines can be configured with 6 – 10 static work stations (the most common configuration) that complete different steps of the pouch-making process on pouch packaging machine an intermittent rotational basis. This is particularly useful for businesses that have limited plant floor space, since these rotary machines save on valuable floor space while still performing high-speed applications.
Printing & Labeling
If you want to make your product packaging more attractive and easier for customers to carry, consider investing in a pouch packaging machine. These machines can automatically measure, convey and feed, print and form, and seal bags. This way, you can save time and money while reducing waste. Additionally, the machine is easy to use and requires minimal maintenance.
When it comes to pouch packaging, there are several options available for different types of products. Depending on the type of product, you can choose from premade pouches or flexible film pouches. Premade pouches can be printed with various information, including a bar code and the date of production. This makes them ideal for businesses that need to be able to track their inventory and sell products quickly.
Flexible film pouches can be made of paper, aluminum foil, or polyethylene. These pouches are suitable for a wide range of food and non-food items. For example, they can be used to package condiments, sauces, dressings, salads, coffee, tea, soups, ice cream, and other liquid and semi-liquid products. They are also popular for packaging dietary supplements, health and beauty products, and pharmaceuticals. Flexible film pouches can also be sealed shut using heat, pressure, or adhesive. This ensures that the package is air-tight and waterproof. It is also possible to add a handle or other features that make the bag easier for consumers to carry.
Conveyor System
Depending on the type of pouch you’re packaging, there are several options for your product’s filling and sealing process. Most machines use a bag funnel to drop products into the bags, but some are equipped with augers or liquid pumps that fill and seal in one step. This allows for more accurate measurements and prevents wasted product that could otherwise be discarded or contaminated.
After the filling and sealing process is complete, the machine must cool down and deflate the bag. Deflation preserves the flavor and freshness of the product, protects it during transport and storage, and ensures that it doesn’t get damaged by moisture or bacteria. Many machines also include a coder that prints dates and other information onto the bags. This can help you comply with federal and state regulations on food labeling.
A premade pouch packaging machine may also have a second sealing station for adding a spout or another fitment. Some models are designed for spouting only, while others can upload and insert a spout into stand-up pouches with zipper or corner spouts, side-seal pouches, and contour pouches. The SI-Mini model is ideal for converters entering the spout pouch business, while the SPOUTPRO IFC 3-2 and SI-60 FLEX can automatically upload pouches, insert spouts, and fill and seal them with your choice of product.
Maintenance
A well-developed maintenance plan is crucial to a pouch packaging machine’s performance. By developing a schedule and following it on a regular basis, you can minimize downtime and repair costs, extend machine lifespan, and improve productivity.
A good maintenance plan includes cleaning, inspections, lubrication, and testing safety features. It should also include training employees to understand how to operate and perform For pouch packaging machine manufacturers routine tasks. Training sessions led by experienced technicians or the machine manufacturer’s representatives are helpful. These sessions should cover the machine’s technical specifications and features, as well as common problems and solutions.
During the maintenance process, the pre-stretch rate of your pouch packaging machine should be closely monitored. This will help ensure optimal film consumption and lower rejection rates. This will also reduce waste by making the most of the time and resources allotted to production and shipping.
In addition to a solid maintenance plan, it’s important to partner with a company that provides support for your packaging machine. Ideally, you should choose a packaging equipment distributor that has an extensive service network and support staff that can troubleshoot issues remotely without the need for costly onsite visits. A distributor is a great choice for small and midsized businesses, as they typically sell machines from multiple manufacturers and offer service in several locations. They can also help you decide which type of packaging machine is right for your business.
